Metal Fabrication
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Powder coating services at ZhongXin
Powder coating provides a durable, attractive and even finish to metal surfaces.
Coating powders are electrostatically applied to prepared metals to ensure a smooth film thickness on even complex metal components. Metal powder coating can be executed in several materials and a wide range of finishes.
ZhongXin offers a full range of metal painting and finishing processes, including powder coating, wet painting, laser marking, Tampo printing, and silk-screening.
Powder coating is an essential part of ZhongXin Group’s complete metal manufacturing solution.
Capacity is provided through a fully automated powder coating plant. It consists of in-line pre-treatment, drying oven, three powder coating booths linked by two separate conveyor systems and two stoving ovens.
We offer fast turnaround times, production and delivery reliability alongside outstanding technical support.
Contact us to discuss powder coating or any of the sheet metal services we provide.
Benefits of Powder Coating at ZhongXin
- Oxsilan Pre-treatment for environmentally compliant application, enhanced corrosion resistance and greater paint/substrate adhesion
- Super-fast colour change and track speed up to 2.5 metres per minute for quick and cost competitive finishing
- High-quality & efficient application thanks to OptiSpray AP01 SIT pump technology
- Continuous coating for higher efficiency and maximised productivity and edibility of the line
- Plant efficiency for large volume production runs
- Consistent results thanks to the library of application programs
- Spray to waste or powder recovery operation
Powder Coating with Oxsilan
Oxsilan was introduced to the UK as an alternative powder coating pre-treatment in 2006.
The introduction of the new Oxsilan technology was driven by factors such as increased environmental awareness, the need to reduce CO2 emissions, new legislation and increasing costs of raw materials. Leading metal fabricators like ZhongXin are adopting the new pre-treatment technology for their powder coating process.
Stainless steel grades & finishes
Stainless steel fabrication offers a wide range of metal finishing techniques.
Sheet metal welding: MIG vs TIG
How to choose between MIG and TIG welding for the best results.
All about MIG & TIG welding services at ZhongXin
MIG and TIG welding use an electric arc to weld metal components together.
More On Metal Powder Coating
ZhongXin’s powder coating facility offers rapid throughput of multiple types of metal fabricated and engineered components.
The powder coating unit also can apply a broad range of finishing solutions and change colours in a few minutes.Recent investment in paint recycling technology also ensures this in-house process is as cost-effective as possible.
We provide top quality powder coating services that meet our' quality, delivery and turnaround requirements of all clients.
ZhongXin can deliver on all powder coating services from short runs to high volume mass production.
Our plant includes-
-7 x ITW Gema manual powder coating guns
-12 x ITW Gema automated reciprocator arms
-3 x ITW Gema fast colour change powder centres
-2 x Powder reclamation facilities
-1 x Nordson booth-2.5 metres per minute track speed
Our wet metal paint facility incorporates a 3.5m wide x 3m deep x 2.6m high wet extraction spray booth and box oven. ZhongXin can paint metal components using the latest wet spray technology. ZhongXin can provide a wide range of metal printing and marking services that include:
Metal Laser Marking:
Our Trumpf Vectormark Workstation 1200 machine complements the traditional marking and printing processes offered by ZhongXin. The ability to manage specific serial numbers benefits many of our customers and, with short set-up times and 100% repeatability, the laser marker presents significant advantages.
Metal Silk Screening:
ZhongXin has a dedicated silk-screening department that offers a diverse range of solutions to product marking. Our design department can produce intricate artwork to exact customer requirements. Expertise in jigs and fixture design ensures that products with even the most complex of geometries are printed to the highest standard.
Tampo Printing:
With two Kent Kipp ISO machines, ZhongXin can offer pad printing as an alternative to our silk screening process. Suitable for high-volume products, this technology ensures component quality is consistently achievable. ZhongXin has recently invested in a new Entrance 90 Tampo print machine. This new tool-free technology will allow product diversity and effortless printing on various sized components. An anodising service is also available.
The ability to carry out metal painting operations in-house ensures that subcontract operations do not compromise customer deliveries.
ZhongXin is a trusted supplier across all business an industrial sector OEMs including automotive, medical and aerospace industries.
The ability to carry out metal painting operations in-house ensures that subcontract operations do not compromise customer deliveries.
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Zhong Xin specialises in the outsourcing of design, prototyping, sheet metal fabrication and precision engineering to provide OEMs with a higher return on outsourcing investment. We work to build strategic partnerships with our customers to strengthen core competencies and allow them to achieve complete supply chain continuity.